Sunday, May 25, 2008

Slab and Insulating Layer


I feel like I copped out a bit at this level. I built a concrete slab to set the oven on. One of my intentions with this project was to do it with recycled, re-used, cheap, or free materials. But the slab was the obvious way to get what I wanted: a strong, flat surface about 30" above the ground.

I filled the slab with re-bar & mesh. That oven might get heavy over a 32" span. Greta and Brandon came up for the weekend and they mixed on a tarp in the back of the pick-up truck. That way we could pour right into the form without lifting. That was Greta's idea. Actually a really fantastic idea!!! It took us about 90 minutes. They were awesome. I wish I had pictures, but it was over before I knew it.

The next step required a lot of beer drinking. Some friends helped. And a neighbor contributed too. The beer bottles are laid out with an inch or so between them and the voids are filled with a mixture of coarse sawdust coated in clay. Just enough to stick together and reduce chance of catching fire. I think there ended up being around 100 bottles. I wonder if we could work this into an ad campaign for Magic Hat. The empty bottles and sawdust create a temperature break between the oven hearth and the concrete slab. That way the slab doesn't draw heat out of the oven that should be kept in the oven for baking.

Saturday, May 10, 2008

The Foundation

I started with a great deal on some surplus block. Laid up two walls to support a slab that would be the base of the oven. The block were laid dry on a trench filled with recycled concrete gravel. At this point I still didn't know exactly what type of oven I would be building. My last oven was a massive 7' x 5' (inside dimension) brick & calcium aluminate encased beauty that we built for a bakery-cafe that would bake 60+ loaves at a time, roast coffee, etc. This time I am leaning toward a home-hobby oven, something I can bake a dozen baguettes in, pizza parties, or...